Kalitta Air employee working on an engine
MAINTENANCE SERVICES

Power Plant Services

Kalitta Air Line's unparalleled expertise in power plant maintenance ensures the optimal performance and reliability of aircraft engines, guaranteeing safe and efficient operations for our clients.

About our Power Plant Division

Kalitta Maintenance Powerplant Division is a world class full service MRO. We offer a complete range of maintenance services for General Electric CF6-80C2, CFM56-3, CFM56-7, and Pratt and Whitney PW4000 (94”) engine type, and 901A APU. Engine testing is also available at our 10-meter test cell facility.

We specialize in the repair of:
Pratt & Whitney
  • PW4000 (94”) Series
  • 901A  APU
General Electric
  • CF6-80C2 Series
  • CFM56-3 and CFM56-7 Series
  • GE90 FSM PMI (Coming soon)
Kalitta Air Power Plant Services employees working on an engine
Kalitta Air test cell
Kalita Air employees working on equipment
Kalitta Air Power Plant Services engine ready for maintenance

Inspection

  • Our inspection team can provide certified insitu blending on all GE engines
  • First to utilize the video borescope with 3D video imaging
    • We can In-Situ boro blend GE Series Engine
    • Length, point to line, depth, area, multi-segment, and depth profile measurements
    • Depth map & Depth profile views. This uses color to approximate the depth of an indication
    • Point Cloud Views. This provides a rough idea of feature size & shows location of high and low points to help profile and depth measurement cursor positioning
    • Live screen annotating with text and arrows
    • Scopes are battery powered for quicker line response
  • Our scopes are compact, lightweight for easier traveling to remote areas
  • Our inspection team is trained in FARO certification
  • Non-Destructive Testing (NDT) Lab
    • Fluorescent Penetrant
    • Eddy Current
    • Ultrasonic
    • Radiographic
    • Magnetic particle
    • Immersion Ultrasonic Inspection
  • We provide digitized records along with all original documents
  • We can provide Borescope reports to customers that show the engine internal condition in full color photographs complete with measurements if needed.

Engine Shop On-Site Back Shop and Support

  • Power Plant Division Machine Shop
    • CF6-80C2
      • HPC Case Stator Vane Grind
      • HPC Rotor Blade Tip Grind
      • HPC Case Measure
      • HPT Case Grind
      • HPT Rotor Blade Tip Grind
    • CFM-56-3 & CFM56-7
      • HPC Rotor Grind
      • HPC Rotor Measure
      • HPT Rotor Grind
    • Pratt & Whitney
      • HPC Stator Case Grind
      • HPC Rotor Blade Tip Grind

Repair and Overhaul

  • Module Restoration
  • 10-Meter Test Cell
    • Capable of 100,000 pounds of thrust.
    • Correclated to run CF6-80C2, PW400D (94"), CFM56-3, CFM56-7, & APV901A engines.
  • Power Plant Division Building 1
    • Building 1 specializes in the repair/overhaul of all CFM56-3, CFM56-7 and APU901A engines.
    • GE90 FSM PMI repairs
    • This shop has the capacity of twelve engines in production at any given time
  • Power Plant Division Building 2
    • Building 2 specializes in the repair/overhaul of all CF6-80 C2 series engines
    • This shop has the capacity of eighteen engines in production at any given time
  • Power Plant Division Building 3
    • Building 3 specializes in the rapair/overhaul of all PW4000 (94") series engines.
    • This shop has a capacity of 14 engines in production at any given time.
  • Engine Avionics Shop
    • Engine wire harness testing and repair
    • EGT system testing and repair
  • Fan Blade
    • Visual inspections
    • Blend repairs
    • Fan blade plotting
  • Clean Shop
    • Compliant with all current cleaning methods IAW G.E. and P&W
  • Stores/Stockroom
    • Purchasing and repair order processing and tracking on-site
    • Shipping and receiving